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S200R Series
2W, Low Cost DIP, Single & Dual Output DC/DC Converters
Key Features
Low Cost 500VDC Isolation MTBF > 800,000 Hours 40mV P-P Ripple and Noise Input 5, 12, 24 and 48VDC Output 5, 12, 15, {12 and {15VDC Temperature Performance -25] to +71] Short Circuit Protection UL 94V-0 Package Material Internal SMD Construction
Minmax's S200R Model 2W DC/DC's are specially designed to provide 40mA output ripple, continuous short circuit in a low-profile 24-pin DIP package. The series consists of 20 models with input voltages of 5V, 12V, 24V and 48VDC which offers regulated output voltages of 5V, 12V, 15V, {12V and {15VDC. The -25] to +71] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, automatic test instrumentation and industrial robot systems.
$
Low Cost
500 VDC
I/O Isolation
Low Noise
Block Diagram
Single Output Dual Output
+Vin LC Filter -Vin Bipolar Push-Pull Inverter
Positive Regulator
+Vo +Vin LC Filter -Vin -Vo Bipolar Push-Pull Inverter
Positive Regulator
+Vo
Com.
Negative Regulator
-Vo
1
MINMAX
REV:0 2005/04
S200R Series
Model Selection Guide
Model Number Input Voltage Output Voltage Output Current Input Current Reflected Ripple Current mA (Typ.) Efficiency
VDC S201R S202R S203R S204R S205R S206R S207R S208R S209R S210R S211R S212R S213R S214R S215R S216R S217R S218R S219R S220R
5 (4.5 ~ 5.5)
12 (10.8 ~ 13.2)
24 (21.6 ~ 26.4)
48 (43.2 ~ 52.8)
VDC 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15
Max. mA 400 165 133 {83 {66 400 165 133 {83 {66 400 165 133 {83 {66 400 165 133 {83 {66
Min. mA
0
0
0
0
@Max. Load mA (Typ.) 800 730 690 740 770 330 295 265 280 280 163 135 135 135 135 83 70 70 80 80
@No Load mA (Typ.)
80
80
40
30
20
15
10
10
@Max. Load % (Typ.) 50 54 57 53 51 50 56 62 59 59 51 61 61 61 61 50 59 59 51 51
Absolute Maximum Ratings
Parameter 5VDC Input Models 12VDC Input Models Input Surge Voltage ( 1000 mS ) 24VDC Input Models 48VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Min. -0.7 -0.7 -0.7 -0.7 ----Max. 7.5 15 30 55 260 3,000 Unit VDC VDC VDC VDC ] mW
Notes :
1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 50% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. All DC/DC converters should be externally fused at the front end for protection.
Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings.
Environmental Specifications
Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conditions Ambient Case Min. Max. -25 +71 -25 +90 -40 +125 --95 Free-Air Convection Unit ] ] ] %
5. Other input and output voltage may be available, please contact factory. 6. Specifications subject to change without notice.
REV:0 2005/04
MINMAX
2
S200R Series
Input Specifications
Parameter Input Voltage Range Model 5V Input Models 12V Input Models 24V Input Models 48V Input Models Reverse Polarity Input Current Short Circuit Input Power Input Filter All Models Min. 4.5 10.8 21.6 43.2 ----Typ. 5 12 24 48 ----Pi Filter Max. 5.5 13.2 26.4 52.8 0.5 2000 A mW VDC Unit
Output Specifications
Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Load Transient Recovery Time Transient Response Deviation Temperature Coefficient Output Short Circuit 50% Load Step Change Over Line, Load & Temp. Dual Output, Balanced Loads Vin=Min. to Max. Io=10% to 100% Conditions Min. --------------120 ------Continuous Typ. {2.0 {1.0 {0.2 {0.2 40 ----------{0.01 Max. {4.0 {3.0 {0.5 {0.5 50 75 5 --50 {6 {0.02 Unit % % % % mV P-P mV P-P mV rms % uS % %/]
General Specifications
Parameter Isolation Voltage Rated Isolation Test Voltage Isolation Resistance Isolation Capacitance Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Conditions 60 Seconds Flash Tested for 1 Second 500VDC 100KHz,1V Min. 500 550 1000 --40 800 Typ. ------100 80 --Max. ------150 ----Unit VDC VDC M[ pF KHz K Hours
Capacitive Load
Models by Vout Maximum Capacitive Load # For each output 5V 470 12V 470 15V 470 {12V # 220 {15V # 220 Unit uF
Input Fuse Selection Guide
5V Input Models 1500mA Slow - Blow Type 12V Input Models 700mA Slow - Blow Type 24V Input Models 350mA Slow - Blow Type 48V Input Models 135mA Slow - Blow Type
3
MINMAX
REV:0 2005/04
S200R Series
80 70 Efficiency (%) 60 50 40 30 Efficiency (%)
80 70 60 50 40 30
Low
Nom Input Voltage (V)
High
Low
Nom Input Voltage (V)
High
Efficiency vs Input Voltage ( Single Output )
Efficiency vs Input Voltage ( Dual Output )
90 80 Efficiency (%) Efficiency (%) 10 20 40 60 80 70 60 50 40 30 20 100
90 80 70 60 50 40 30 20 10 20 40 60 80 100
Load Current (%)
Load Current (%)
Efficiency vs Output Load ( Single Output )
Efficiency vs Output Load ( Dual Output )
100 80 Output Power (%) 100LFM 200LFM
100 80 Output Power (%) 100LFM 200LFM
60
Natural convection
400LFM
60
40
Natural convection
400LFM
40
20 0 -25
20
50 60 70 80 ] 90 100 110
0 -25
50 60 70 80 ] 90 100 110
Ambient Temperature
Ambient Temperature
Derating Curve ( 5V output only )
Derating Curve ( all other output )
REV:0 2005/04
MINMAX
4
S200R Series
Test Configurations
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope + Battery + Lin Current Probe +Vin +Out Load
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V input devices and a 0.47uF for the 24V and 48V devices.
+ DC Power Source + Cin -Vin -Out +Vin DC / DC Converter +Out Load
DC / DC Converter -Vin -Out
Cin
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter.
+Vin Single Output DC / DC Converter -Vin -Out +Out Copper Strip Cout Resistive Scope Load
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.5uF capacitors at the output.
+ DC Power Source -Vin +Vin Single Output DC / DC Converter -Out +Out
Cout
Load
+Vin Dual Output DC / DC Converter -Vin
+Out Com.
Copper Strip Cout Cout Scope Resistive Load Scope
+ DC Power Source -Vin +Vin +Out Dual Output DC / DC Com. Converter -Out Cout Load
-Out
Design & Feature Considerations
Maximum Capacitive Load
The S200R series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 470uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90C. The derating curves are determined from measurements obtained in an experimental apparatus.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
Position of air velocity probe and thermocouple 15mm / 0.6in
50mm / 2in
Air Flow
DUT
5
MINMAX
REV:0 2005/04
S200R Series
Mechanical Dimensions Connecting Pin Patterns
Single Output
31.8 [1.25]
Top View ( 2.54 mm / 0.1 inch grids )
Side
0.50 [0.020] 2.54 [0.100] 2.0 [0.08]
2.5 [0.10]
10.2 [0.40]
3.8 [0.15]
Dual Output
15.22 [0.600]
123 Bottom 10 11 12
24 23 22
15 14 13
Tolerance
Millimeters X.X{0.25 X.XX{0.13 {0.05
Inches X.XX{0.01 X.XXX{0.005 {0.002
Pin
Pin Connections
Pin 1 2 3 10 11 12 13 14 15 22 23 24 Single Output +Vin NC NC -Vout +Vout -Vin -Vin +Vout -Vout NC NC +Vin NC: No Connection Dual Output +Vin -Vout Common Common +Vout -Vin -Vin +Vout Common Common -Vout +Vin
20.3 [0.80]
Physical Characteristics
Case Size : 31.8*20.3*10.2 mm 1.25*0.80*0.40 inches
Case Material Weight Flammability
: Non-Conductive Black Plastic : 12.1g : UL94V-0
The S200R converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability.
REV:0 2005/04
MINMAX
8

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